詳細(xì)介紹:洗瓶機(jī)特點(diǎn):
1、結(jié)構(gòu)簡(jiǎn)單、性能穩(wěn)定、操作容易、維修費(fèi)用低。
2、多規(guī)格、多用途。
3、可聯(lián)動(dòng)使用,也可單機(jī)使用。
4、采用氣動(dòng)系統(tǒng),無(wú)污染。
5、采用PLC控制操作洗瓶工藝,超聲波清洗時(shí)間可自由設(shè)定。
6、具有殘水去除裝置。
7、和平盤(pán)式清洗方式實(shí)現(xiàn)了洗瓶低破損率。
8、裝滿安瓿瓶的瓶盤(pán)可直接進(jìn)下滅菌烘箱,不需要翻盤(pán)。
9、清洗質(zhì)量符合GMP規(guī)范要求。
10、可為用戶節(jié)省水資源。
洗瓶機(jī)工作原理:
瓶子裝入特制的并盤(pán)中,特制瓶盤(pán)由瓶盤(pán)和蓋板組成并由瓶盤(pán)的帶孔子分隔定位。由人工送入*工位,循環(huán)水噴淋注水滿江后,下沉至超聲波槽進(jìn)行超聲波粗洗;隨后瓶盤(pán)上升推入第二工位,并口朝下噴淋水沖洗外瓶,把針頭插入瓶中(氣沖)、一次清洗(注射用水)、二次清洗(注射用水)、三次氣沖、甩干、瓶口朝上、自動(dòng)進(jìn)入滅菌烘箱。
本機(jī)各功能的動(dòng)作均有PLC程序控制,氣源為凈化壓縮空氣,瓶?jī)?nèi)沖洗用水為注射用水,外壁和超聲波初洗用水為循環(huán)用水?! ?
洗瓶機(jī)技術(shù)參數(shù):
1、電壓: 50HZ
2、總功率: 5.2KW
3、超聲波功率: 27KHZ
4、氣壓: 0.35-0.45MPA
5、水壓: 0.30.4MPA
6、耗水量: 瓶子量容積的8-10(以2ML安瓿計(jì))
7、耗氣量: 1.5M3/MIN
8、安瓿破損率: 1ML-1.5%2-20ML-1%其它瓶0.1%
9、澄明度合格率: -98%
10、重量: 約500KG
11、外形尺寸: 1600X850X1200MM(長(zhǎng)x寬x高)
洗瓶機(jī)生產(chǎn)能力:
1、瓿瓶
1ML:3500支/小時(shí) 2ML:28000支/小時(shí)
5ML:14500(19000)支/小時(shí) 10ML:118000支/小時(shí)
20ML:10000支/小時(shí)
2、管制抗生素
2ML:18000瓶/小時(shí) 5ML:18000瓶/小時(shí)
7ML:10500瓶/小時(shí) 10ML:10000瓶/小時(shí)
25ML:8500瓶/小時(shí)
3、模制抗生素瓶
5ML:15000瓶/小時(shí) 7ML:7800瓶/小時(shí)
20ML:6000瓶/小時(shí) 50ML:3000瓶/小時(shí)
4、口服液瓶
10ML:15000瓶/小時(shí) 20ML:7800瓶/小時(shí)
Introduced in detail: bottle washing machine features:
In 1, and has the advantages of simple structure, stable performance, easy operation, low cost of repair.
2, many specifications, many uses.
3, linkage is used, also can be used stand-alone.
4, the use of pneumatic system, no pollution.
5, use PLC to control the operation of washing technology, ultrasonic cleaning time can be set free.
6, having a residual water removing device.
In 7, peace disc cleaning mode to realize the bottle washing, low breakage rate.
8, full of ampoule bottle plate can be directly into the next sterilization oven, does not need to change.
In 9, the cleaning quality accords with GMP standard requirement.
10, users can save water resource.
Bottle washing machine principle of work:
The bottle into a special and plate, special bottle disk is composed of a bottle tray and cover plate and is composed of a bottle tray separator positioned with confucius. The first artificial feeding, circulating water spraying water river, sinking to the ultrasonic bath ultrasonic thick wash; subsequent bottle tray rises into the second position, parallel downward spray water washing bottle, and the needle inserted in a bottle ( air ), a cleaning ( WFI), two times of cleaning ( WFI), three secondary air, drying, mouth upward, enters the automatic sterilization oven.
This machine is the function of the action are PLC program control, gas source for the purification of compressed air in the bottle washing water, water for injection, outer wall and ultrasonic washing water for circulating water in the early.
Bottle washing machine technical parameters:
1, voltage: 50HZ
In 2, the total power: 5.2KW
3: 27KHZ, ultrasonic power
4, air pressure: 0.35-0.45MPA
In 5, the pressure: 0.30.4MPA
6: the bottle, water consumption volume of 8-10 (2ML ampoule gauge )
In 7, the gas consumption: 1.5M3/MIN
In 8, the ampoule bottle breakage rate: 1ML-1.5%2-20ML-1% 0.1%
In 9, the qualified rate of clarity: -98%
Weight: 10, about 500KG
11, dimensions: 1600X850X1200MM ( length x width x height)
Bottle washing machine production capacity:
In 1, an ampoule bottle
1ML:3500 / h 2ML:28000 / h
5ML:14500 ( 19000) / h 10ML:118000 / h
20ML:10000 / h
In 2, the control of antibiotics
2ML:18000 bottles / hour 5ML:18000 bottles / hour
7ML:10500 bottles / hour 10ML:10000 bottles / hour
25ML:8500 bottles / hour
3, molded bottles of antibiotics
5ML:15000 bottles / hour 7ML:7800 bottles / hour
20ML:6000 bottles / hour 50ML:3000 bottles / hour
4, oral liquid bottle
10ML:15000 bottles / hour 20ML:7800 bottles / hour